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Managing Chemical Substances and Environmental Risk

Because we handle chemical substances, we have a responsibility to prevent environmental pollution.

We consider the management of hazardous chemical substances emitted during the production process and the reduction of emissions to be important issues, and we are working to resolve them.

Avoiding Environmental Risk

Preventing Environmental Accidents and Pollution

We are aware of the significant environmental risk accompanying the use of chemical substances, and we are taking steps to avoid pollution. We take into particular consideration the degree and duration of environmental impacts when storing and transporting chemical substances within our facilities, applying four voluntary standards for proactive prevention.

We contract legally certified waste disposal specialists for the disposal of industrial waste in Japan and overseas, and we visit their processing facilities regularly to ensure proper treatment. We also conduct surveys to minimize the risk of soil pollution caused by ground deformations when constructing plants.

No environmental accidents or other violations of environmental standards occurred in fiscal 2008.

Voluntary Standards for Prevention of Environmental Accidents and Pollution

  • Prohibition against Underground Storage Tanks
    In principle, storage tanks for fuels, organic solvents, acids, alkalis and waste liquids and wastewater tanks for treating wastewater will be located above ground. If it is unavoidable that a tank be placed underground, it will be a double-walled tank.
  • Permeation Barrier Coating
    Locations where such fluids as fuels, organic solvents, acids, and alkalis, as well as waste oil, are handled will be provided with a bed made of a permeation barrier coating or stainless steel.
  • Prohibition of Underground Piping
    Pipes for transporting such fluids as fuels, organic solvents, acids and alkalis, as well as waste liquids, will be located above ground.
  • Emergency Containment Structure
    Workplaces where liquids are received or where waste liquids are discharged to or from tank trucks or the like will have a structure for immediately containing any leakage if an accident occurs.
Overhead pipes at Yasu Plant

Overhead pipes at Yasu Plant

Emergency shutdown valve at Anamizu Electronics Industries

Emergency shutdown valve at Anamizu Electronics Industries

Communications with Local Residents about Environmental Risk

We consider minimizing the impact of our business activities on local communities to be one of the most important aspects of our corporate social responsibility, and we work hard to respond swiftly if a problem occurs.

In fiscal 2009, the Murata Group’s plants received four complaints regarding noise, night-time lighting, and tree planting, and we quickly resolved these issues in consultation with local residents.

We also strive to promote information disclosure, by such means as inviting local residents to tour around our operating sites, so that they can better understand our active environmental efforts.

Community tour of Toyama Murata Manufacturing

Community tour of Toyama Murata Manufacturing

Community tour of Kanazu Murata Manufacturing

Community tour of Kanazu Murata Manufacturing

Management and Emissions Reduction for Chemical Substances (Totals for Japan)

(t/year)

PRTR No. Chemical
name
Amount
handled
Emissions Amount transferred
Air emission Releases into public waterways Soil Land-
fill
Release into sewerage systems Waste transfer Recycling transfer
6 methyl
acrylate
2.2 0.0 0.0 0.0 0.0 0.0 0.0 0.1
9 Bis
(2-Ethylhexyl)
Adipate
2.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
16 2-
aminoethanol
20.0 0.1 0.0 0.0 0.0 0.0 0.0 13.1
30 Bisphenol-
Adiglycidylether
34.2 1.0 0.0 0.0 0.0 0.0 0.0 1.4
40 Ethylbenzene 13.6 7.1 0.0 0.0 0.0 0.0 0.0 3.6
45 Ethylene
glycol
monomethyl
ether
0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.2
58 1-Octanol 3.1 0.1 0.0 0.0 0.0 0.0 0.0 0.2
63 Xylene 66.6 38.8 0.0 0.0 0.0 0.0 0.0 18.0
64 Silver and its
water-soluble
compounds
196.1 0.0 0.0 0.0 0.0 0.0 0.0 46.3
100 Cobalt and its
compounds
0.7 0.0 0.0 0.0 0.0 0.0 0.0 0.7
224 1,3,5-
trimethylbenzene
1.0 0.0 0.0 0.0 0.0 0.0 0.0 1.0
227 Toluene 3,782.2 52.9 0.0 0.0 0.0 0.0 0.0 1,849.7
230 Lead
and its
compounds
307.9 0.0 0.0 0.0 0.0 0.0 0.0 15.9
231 Nickel 802.3 0.0 0.0 0.0 0.0 0.0 0.0 136.4
232 Nickel
compounds
316.6 0.0 0.0 0.0 0.0 0.0 0.0 45.1
253 Hydrazine 684.9 0.0 0.0 0.0 0.0 0.0 0.0 264.4
260 Pyrocatechol 3.3 0.0 0.0 0.0 0.0 0.0 0.0 2.3
270 Di-n-butyl
phthalate
15.3 0.1 0.0 0.0 0.0 0.0 0.0 3.9
272 Bis
(2-ethylhexyl)
phthalate
96.2 0.0 0.0 0.0 0.0 0.0 0.0 37.9
304 Boron
and its
compounds
19.1 0.0 0.0 0.0 0.0 0.0 0.0 5.9
308 Poly (oxyethylene) = octylphenyl ethe 1.8 0.0 0.1 0.0 0.0 0.0 0.0 1.8
310 Formaldehyde 2.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0
311 Manganese
and its
compounds
23.2 0.0 0.0 0.0 0.0 0.0 0.0 3.6

Reducing Environmentally Hazardous Chemical Substances

Ranking by Voluntary Standards for Reduction and Prohibition

In 1997, Murata set up its own standards concerning chemical substances with large environmental impact among those used in production processes at manufacturing plants. These voluntary standards target the reduction or elimination of 157 chemical substance groups by ranking them as Prohibition, Emission Reduction or Preparation for Emission Reduction according to toxicity.

Voluntary Regulation Program for Environmentally Hazardous Substances Used or Emitted in Processes
Prohibition Prohibit use Asbestos
Cadmium and its compounds
Dioxins
Trichloroethylene
Benzene
HCFC
Mercury and its compounds
Organolead
Organotin
Pentachlorophenol (PCP)
Polychlorinated naphthalenes (Cl 3 3)
1,1,1-Trichloroethylene
Chlordane
Heptachlor
Carbon Tetrachloride
HBFCs
Azo compounds
Metallic nickel
Lead carbonate
Bromochlorodifluoromethane (halone)
CFCs
Acrylonitrile
Arsenic and its compounds (excluding semiconductors)
Hexavalent chromium compounds
Organophosphorus compounds
Polychlorinated terphenyls (PCTs)
Polychlorinated biphenyls (PCBs)
Endrin
Toxaphene
Lindane
Methyl bromide
Red phosphorus and red-phosphorus-based flame retardants
Lead and its compounds (copper alloy with more than 4% lead content, steel with more than 0.35% lead content, and aluminum with more than 0.4% lead content)
Short Chain Length Chlorinated Paraffins
PBDEs
PBBs
PFOS
PFOA
Reduction Systematically reduce use Acetaldehyde
Cyanide compounds
Nickel sulfate
Chloroform
Formaldehyde
Lead and its compounds (for use in some ceramics, solder, etc.)
Toluene
PFC
Ethanol
Xylene
2,4,5-Trichlorophenoxyacetic acid (2,4,5-T)
n-Heptane
Preparation for reduction Control and voluntarily prepare to reduce use Zinc and its compounds
Copper and its compounds
Methyl ethyl ketone
Chromium and its compounds
Nickel powder
Lead and its compounds (for use in some ceramics, glass, alloys, etc.)
Arsenic and its compounds (for use in semiconductors only)
Ethylene glycol monobutyl ether
Propylene glycol monomethyl ether
Propylene glycol monomethyl ether acetate
Iso Butanol
Ethanol
Isopropyl benzene (cumene)
Cyclopentanone
Ethyl benzene
1,3,5-Trimethylbenzene
2-heptanone
Benzyl alcohol
1-Octanol
Butyl acetate
Mineral spirits
Styrene
2-Aminoethanol
n-Methyl-2-pyrrolidone
Ferrouschloride

Soil and Groundwater Contamination Surveys

Murata has been quick to carry out surveys on soil and groundwater contamination caused by past business activities and has actively worked toward early remediation. In 1989, we ceased using trichloroethylene and five other chlorinated organic solvents at 17 of our 22 manufacturing plants upon the prohibition of underground seepage based on the Water Pollution Control Law, and achieved total elimination in 1998.

The Company has conducted more detailed soil and groundwater contamination surveys since 1991 using state-of-the-art technology. These surveys have verified contamination originating from the use of chlorinated organic solvents at 14 of our 36 business sites and subsidiaries. Cleaning work has commenced, and work is in progress at 10 locations.

Progress on Remediation

Since 1997, Murata has cleaned up 14 locations deemed to require remediation. We have also installed wells at the boundaries of business site premises, where we gather data on trichloroethylene and cis-1, 2-dichloroethylene, and constantly monitor the progress of groundwater purification. For business sites and subsidiaries with particularly high concentrations of contaminants where complete remediation will take a long time, to supplement existing measures we have introduced a new technique* that shortens the cleanup period to within six months, which we implemented at seven sites through fiscal 2005. We have achieved values within the environmental standards at Hakui Murata Manufacturing (Hakui Murata Manufacturing and Hakui Murata Manufacturing, Togi Site), and are working to reduce contamination concentrations by at least 90% from original levels at Iwami Murata Manufacturing. Both of these areas continue to advance remediation measures begun in fiscal 2006. We additionally began new decontamination efforts at Kanazu Murata Manufacturing Natsume Plant and Fukui Murata Manufacturing, Shirayama Site.

As of March 2009, cleanup efforts are in progress at seven locations. We plan further cleanups at two locations, and have already completed remediation at three business sites.

Due to the high cost burden of contamination remediation, Murata posts all expenses through to cleanup completion provisionally on its corporate accounts.

*We implement and use decontamination methods according to application, based on soil quality, contamination concentration and the source location of the contamination: the in-situ bioremediation method, the in-situ iron powder method, the in-situ oxidative decomposition method, and other advanced technologies.

  • In-situ bioremediation method
    Nutritional supplements are added to the groundwater to decompose chlorinated organic solvents using microorganisms living under anaerobic conditions in the soil.
  • In-situ iron powder method
    Iron powder is mixed into the soil in-situ to decompose chlorinated organic solvents in the soil by the reductive capacity of metallic iron, rendering the solvents harmless.
  • In-situ oxidative decomposition method
    Chlorinated organic solvents are directly decomposed and rendered harmless by oxidation in-situ, using the potassium permanganate oxidative decomposition method and adding hydrogen peroxide directly to the groundwater.

(Millions of yen)

Cost of Soil and Groundwater Contamination Remediation

Expenditure up to FY2009 Estimate from FY2010 Total
Non-consolidated Consolidated Non-consolidated Consolidated Non-consolidated Consolidated
1,180 8,744 491 2,523 1,671 10,415
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