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Managing Chemical Substances and Environmental Risk

Because we handle chemical substances, we have a responsibility to prevent environmental pollution.

We consider the management of hazardous chemical substances emitted during the production process and the reduction of emissions to be important issues, and we are working to resolve them.

Avoiding Environmental Risk

Preventing Environmental Accidents and Pollution

We are aware of the significant environmental risk accompanying the use of chemical substances, and we are taking steps to avoid pollution. We take into particular consideration the degree and duration of environmental impacts when storing and transporting chemical substances within our facilities, applying four voluntary standards for proactive prevention.

We contract legally certified waste disposal specialists for the disposal of industrial waste in Japan and overseas, and we visit their processing facilities regularly to ensure proper treatment. We also conduct surveys to minimize the risk of soil pollution caused by ground deformations when constructing plants.

No environmental accidents or other violations of environmental standards occurred in fiscal 2010.

Voluntary Standards for Prevention of Environmental Accidents and Pollution

  • Prohibition against Underground Storage Tanks
    In principle, storage tanks for fuels, organic solvents, acids, alkalis and waste liquids and wastewater tanks for treating wastewater will be located above ground. If it is unavoidable that a tank be placed underground, it will be a double-walled tank.
  • Permeation Barrier Coating
    Locations where such fluids as fuels, organic solvents, acids, and alkalis, as well as waste oil, are handled will be provided with a bed made of a permeation barrier coating or stainless steel.
  • Prohibition of Underground Piping
    Pipes for transporting such fluids as fuels, organic solvents, acids and alkalis, as well as waste liquids, will be located above ground.
  • Emergency Containment Structure
    Workplaces where liquids are received or where waste liquids are discharged to or from tank trucks or the like will have a structure for immediately containing any leakage if an accident occurs.
Overhead pipes at Yasu Plant

Overhead pipes at Yasu Plant

Emergency shutdown valve at Anamizu Electronics Industries

Emergency shutdown valve at Anamizu Electronics Industries

Communications with Local Residents about Environmental Risk

We consider minimizing the impact of our business activities on local communities to be one of the most important aspects of our corporate social responsibility, and we work hard to respond swiftly if a problem occurs.

In fiscal 2010, the Murata Group’s plants received two complaints regarding noise and tree planting, and we quickly resolved these issues in consultation with local residents.

We also strive to promote information disclosure, by such means as inviting local residents to tour around our operating sites, so that they can better understand our active environmental efforts.

Community tour of Toyama Murata Manufacturing

Community tour of Toyama Murata Manufacturing

Community tour of Kanazu Murata Manufacturing

Community tour of Kanazu Murata Manufacturing

Employee Perspective

Instilling awareness about Murata’s environmental conservation in the community through heart-felt activities

Sabae Murata has been carrying out various “hand-making” activities to promote awareness about our environmental measures among the regional community members. For example, we have been offering compost materials from our food waste for gardening, and placing planters or seasonal decorations in our neighborhood as a part of our heart-felt communication with the community. We are also participating in municipal events and giving lessons at local elementary schools to strengthen our ties with local residents.

Michiko Yabuuchi

Sabae Murata Manufacturing Co., Ltd.
Administration Sec.
Michiko Yabuuchi

Management and Emissions Reduction for Chemical Substances

10F Management and Emissions Reduction for Chemical Substances (Totals for Japan)

(t/year)

PRTR No. Chemical
name
Amount
handled
Emissions Amount transferred
Air emission Releases into public waterways Soil Land-
fill
Release into sewerage systems Waste transfer Recycling transfer
8 Methyl acrylate 1.70.00.00.00.00.00.00.1
20 2-aminoethanol 21.60.20.00.00.00.00.017.8
51 2-ethylhexanoate 33.30.00.00.00.00.00.023.6
53 Ethylbenzene 4.4 0.7 0.00.00.00.00.0 0.7
58 Ethylene glycol monomethyl ether 30.7

0.1

0.00.00.00.00.0 3.4
71 Ferric chloride 712.0 0.0 0.00.00.00.00.0712.0
73 1-Octanol 3.3 0.0 0.00.00.00.00.0 0.2
80 Xylene 159.1 2.7 0.00.00.00.00.0 2.8
82 Silver and its water-soluble compounds 149.9 0.1 0.00.00.00.00.0 1.0
132 Cobalt and its compounds 2.20.00.00.00.00.00.02.0
296 1,2,4-trimethylbenzene 1.00.00.00.00.00.00.01.0
297 1,3,5-trimethylbenzene 1.10.00.00.00.00.00.01.1
300 Toluene 4,419.6 37.20.00.00.00.00.0 185.7
304 Lead 18.50.00.00.00.00.00.010.1
305 Lead and its compounds 267.30.00.10.00.00.00.0 19.2
308 Nickel 1,346.10.0 0.00.00.00.00.080.1
309 Nickel and its compounds 558.60.00.00.00.00.00.0 52.3
333 Hydrazine 976.90.00.00.00.00.00.0375.2
343 Pyrocatechol 3.10.00.00.00.00.00.03.1
354 Di-n-butyl phthalate 12.10.10.00.00.00.00.04.4
355 Bis (2-ethylhexyl) phthalate 102.20.00.00.00.00.00.040.0
405 Boron and its compounds 8.20.00.00.00.00.00.02.6
408 Poly (oxyethylene) = octylphenyl ethel 1.80.00.10.00.00.00.01.6
411 Formaldehyde 6.80.00.00.00.00.00.00.0
412 Manganese and its compounds 53.70.00.00.00.00.00.01.4

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Reducing Environmentally Hazardous Chemical Substances

Ranking by Voluntary Standards for Reduction and Prohibition

In 1997, Murata set up its own standards concerning chemical substances with large environmental impact among those used in production processes at manufacturing plants. These voluntary standards target the reduction or elimination of chemical substance groups by ranking them according to toxicity as Prohibition, Emission Reduction or Preparation for Emission Reduction.

Voluntary Regulation Program for Environmentally Hazardous Substances Used or Emitted in Processes
Rank Target substance group
Prohibition Substances specified as Class I Specified Chemical Substance in Paragraph (2) of Article 2 of the Act on the Evaluation of Chemical Substances and Regulation of Their Manufacture, etc.
Substances specified in Paragraph (1) of Article 16 of the Enforcement Order of the Industrial Safety and Health Act
Specified poisons as prescribed in Paragraph (3) of Article 2 of the Poisonous and Deleterious Substances Control Act
Substances specified in Row 35-3 (1), (3), and (4) of Appended Table 2 of the Export Trade Control Order
Substances classified as "Any use" under the Significant New Use Rules (SNUR) of the Toxic Substances Control Act (TSCA)
Substances listed in Annexes A, B, C, and E of the Montreal Protocol on Substances that Deplete the Ozone Layer
Acrylonitriles Asbestos
Azo compounds Chlorine-based flame retardants
Chlorinatd organic compounds Chlorinated paraffins (short-chain)
Chlorinated furans Cadmium and its compounds
Metallic carbonyls Simazine
2,4-Dinitrotoluene Bromine-based flame retardants (PBBs, PBDEs)
Mercury and its compounds Red phosphorus and red phosphorus-based flame retardants
Dioxin Thallium and its compounds (with some exceptions)
Thiuram Thiobencarb
Trichlorobenzene Arsenic and its compounds (with some exceptions)
Lead and its compounds (lead as subject to the RoHS Directive)
Beryllium and its compounds (used in ceramics) Perfluoroalkyl sulfonate (PFAS)
Perfluorooctanoic acid (PFOA) Benzene
Perfluorooctane sulfonic acid (PFOS) and PFOS salts
Polyvinyl chloride (PVC) and mixtures containing PVC Inorganic cyanide compounds
Organotin compounds (tri-substituted compounds, DBB, DBT, and DOT for specific applications)
Methyl demeton Hexavalent chromium compounds
2,4-D CFCs
Halons HCFCs
Reduction Acetone Isopropyl alcohol (IPA)
Ethanol Ferric chloride
Xylene Samarium and its compounds
Thallium (used in gold plating) Toluene
Lead and its compounds (ceramics, glass , high-temperature solders, etc. to which the RoHS Directive does not apply)
Hydrazine Di(2-ethylhexyl)phthalate (DEHP)
Formaldehyde Methyl ethyl ketone (MEK)
Nickel sulfate Sulfur hexafluoride
HFCs PFCs
Monitoring Acetaldehyde 2-Aminoethanol
Alkylene glycol ether and its acetates
Sulfur and its compounds Iso butanol
Chlorinated paraffin (excepting short-chain) 1-Octanol
Chloroform Chrome and its compounds
Cobalt and its compounds Acetate
Antimony trioxide Cyanide
1,4-Dioxane Cyclopentanone
Dimethylamine Nitric acid compounds and nitrous acid compounds
Selenium and its compounds Tellurium and its compounds
Triethylamine o-toluidine
Lead and its compounds (alloys, etc. to which the RoHS Directive does not apply)
Nickel and its compounds Vanadium and its compounds
Barium and its compounds Biphenyls
Pyridine Arsenic and its compounds (used in semiconductors)
Fluorine and its compounds Phthalate esters (excepting DEHP)
1,3-butadiene 2-heptanone
n-heptane Beryllium and its compounds (other than when used in ceramics)
Benzyl alcohol Benzo(a)pyrene
Boron and its compounds Aromatic compounds
Manganese and its compounds Mineral spirits
Maleic anhydride Methanol
N-methyl-2-pyrrolidone Methyl isobutyl ketone (MIBK)
Monomethylamine (methylamine) Phosphorus and its compounds

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Soil and Groundwater Contamination Surveys

Surveys of Contamination at Business Sites

Murata has been quick to carry out surveys on soil and groundwater contamination caused by past business activities and has actively worked toward early remediation. In 1989, we ceased using trichloroethylene and five other chlorinated organic solvents at 17 of our 22 manufacturing plants upon the prohibition of underground seepage based on the Water Pollution Control Law, and achieved total elimination in 1998.

The Company has conducted more detailed soil and groundwater contamination surveys since 1991 using state-of-the-art technology. These surveys have verified contamination originating from the use of chlorinated organic solvents at 14 of our 36 business sites and subsidiaries. Cleaning work has commenced, and work is in progress at 10 locations.

Progress on Remediation

Since 1997, Murata has cleaned up 14 locations deemed to require remediation. We have also installed wells at the boundaries of business site premises, where we gather data on trichloroethylene and cis-1, 2-dichloroethylene, and constantly monitor the progress of groundwater purification. For business sites and subsidiaries with particularly high concentrations of contaminants where complete remediation will take a long time, to supplement existing measures we have introduced a new technique* that shortens the cleanup period to within six months, which we implemented at seven sites through fiscal 2005. We have achieved values within the environmental standards at Hakui Murata Manufacturing (Hakui Murata Manufacturing and Hakui Murata Manufacturing, Togi Site), and are working to reduce contamination concentrations by at least 90% from original levels at Iwami Murata Manufacturing. Both of these areas continue to advance remediation measures begun in fiscal 2006. We additionally began new decontamination efforts at Kanazu Murata Manufacturing Natsume Plant and Fukui Murata Manufacturing, Shirayama Site.

As of March 2011, cleanup efforts are in progress at ten locations. We have already completed remediation at three business sites.

Due to the high cost burden of contamination remediation, Murata posts all expenses through to cleanup completion provisionally on its corporate accounts.

*We implement and use decontamination methods according to application, based on soil quality, contamination concentration and the source location of the contamination: the in-situ bioremediation method, the in-situ iron powder method, the in-situ oxidative decomposition method, and other advanced technologies.

  • In-situ bioremediation method
    Nutritional supplements are added to the groundwater to decompose chlorinated organic solvents using microorganisms living under anaerobic conditions in the soil.
  • In-situ iron powder method
    Iron powder is mixed into the soil in-situ to decompose chlorinated organic solvents in the soil by the reductive capacity of metallic iron, rendering the solvents harmless.
  • In-situ oxidative decomposition method
    Chlorinated organic solvents are directly decomposed and rendered harmless by oxidation in-situ, using the potassium permanganate oxidative decomposition method and adding hydrogen peroxide directly to the groundwater.

Cost of Soil and Groundwater Contamination Remediation

(Millions of yen)

Expenditure up to FY2010 Estimate from FY2011 Total
Non-consolidated Consolidated Non-consolidated Consolidated Non-consolidated Consolidated
1,183 8,835 488 2,418 1,671 11,252
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