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Management and Emissions 
Reduction for Chemical Substances

Management of 354 PRTR-Designated Substances

Among the various chemical substances used in Murata's production processes, 354 are included in the Pollutant Release and Transfer Register (PRTR). Of these, the Murata Group in Japan handled 24 substances, including toluene and xylene, in quantities exceeding one ton.

(tons/year)

Pollutants Released and Transferred Subject to the PRTR Law (Total for Japan)


PRTR No.

Chemical name

Amount handled

Emissions

Amount transferred

Air emissions

Releases into public waterways

Soil

Landfill

Release into sewerage systems Waste transfer Recycling transfer
16Monoethanolamine14.50.10.00.00.00.00.012.0
25

Antimony and its compounds

1.60.00.00.00.00.00.00.5
30Liquid bisphenol A epoxy resin35.40.10.00.00.00.00.02.3
40

Ethylbenzene

6.10.50.00.00.00.00.00.7
45Ethylene glycol monomethyl ether38.00.00.00.00.00.00.026.5
581-Octanol3.20.00.00.00.00.00.00.2
63

Xylene

182.53.70.00.00.00.00.0119.6
64Silver and its water-soluble compounds102.70.20.00.00.00.00.05.5
68Chromium and chromium(III) compounds1.10.00.00.00.00.00.00.5
100Cobalt and its compounds 2.00.00.00.00.00.00.00.1
177

Styrene

1.20.60.00.00.00.00.00.2
207Copper salts1.20.00.00.00.00.00.00.0
227

Toluene

4857.841.00.00.00.00.00.0303.5
230

Lead and its compounds

585.10.00.10.00.00.00.0106.0
231

Nickel

797.80.00.00.00.00.00.081.5
232Nickel compounds123.80.00.00.00.00.00.047.5
253Hydrazine1377.60.00.00.00.00.00.0536.4
270Di-n-butyl phthalate13.10.10.00.00.00.00.04.6
272Bis(2-ethylhexyl) phthalate76.30.00.00.00.00.00.029.5
3001,2,4-benzenetricarboxylic 1,2-anhydride1.20.00.00.00.00.00.00.1
304Boron and its compounds15.40.00.00.00.00.00.013.2
310Formaldehyde8.00.00.00.00.00.00.00.0
311

Manganese and its compounds

42.90.00.00.00.00.00.04.7

–Waste transfer amounts became recycling amounts in fiscal 2004, as a result of achieving zero emissions during fiscal 2003.

Reducing VOC Atmospheric Emissions through the Introduction of Equipment

About VOCs

VOCs are chemical substances that cause atmospheric pollution through photochemical reactions generating oxidants or suspended particulate matter.

About Regenerative Thermal Oxidizers (RTOs)

RTOs combust VOCs at temperatures of 800°C or above to achieve 98% decomposition or detoxification.

Regenerative thermal oxidizers (RTOs)

Regenerative thermal oxidizers (RTOs)

In fiscal 2006, Murata operated nine exhaust-gas treatment units, including regenerative thermal oxidizers (RTOs) at its Yasu and Yokaichi Plants. This enabled us to set a target of 3% or more reduction in VOC atmospheric emissions compared with fiscal 2000 levels. Although initially the introduction of this equipment allowed the Company to attain reductions as planned, increased production has led to an increase of 10% over fiscal 2000 (an 18 percentage point decrease from the previous fiscal year).

In fiscal 2007, we are aiming to bring annual VOC atmospheric emissions back to fiscal 2000 levels. We will achieve this by reinforcing process management and promoting strategies to restrain usage volumes and atmospheric emissions.


itons/yearj

Atmospheric Emissions of Principal PRTR-designated Substances (Toluene, xylene)


Chemical name Fiscal 2000 Fiscal 2004 Fiscal 2005 Fiscal 2006
Toluene 67.4 26.4 30.7 41.0
Xylene 6.4 3.6 2.0 3.7

Cutting Back Atmospheric Emissions of PFCs

About PFCs

PFCs are greenhouse gasses. Murata does not use any PFCs targeted for reduction under the Kyoto Protocol, but is endeavoring to reduce those slated for management as chemical substances with detrimental environmental impact.

Murata's production processes also emit PFCs, which are greenhouse gases. In fiscal 2006, in pursuit of a goal of a 50% or more reduction compared with fiscal 2002 levels, we attained a decrease of 30%, or 96 tons. We will continue our endeavors toward this target.


Atmospheric emissions of PFCs

Atmospheric emissions of PFCs

Reduction of Environmentally Hazardous Chemical Substances

Strict Implementation of Voluntary-Regulation Ranking Reduction Measures

Among the chemical substances used in our production processes, those with the potential to greatly affect the environment are targeted under Murata's voluntary regulation program, which was established in 1997, for reduction or elimination. Under the program, 157 chemical substance groups are ranked according to their degree of hazard as suitable for Prohibition, Reduction or Preparation for Reduction.

Voluntary Regulation Program for Environmentally Hazardous Substances Used or Emitted in Processes Environmentally Hazardous Substances

Rank Environmentally Hazardous Substance

Prohibition

Prohibit use

Asbestos
Cadmium and its compounds

Dioxins
Trichloroethylene

Benzene

HCFC

Mercury and its compounds

Organolead

Organotin

Pentachlorophenol (PCP)

Polychlorinated naphthalenes (Cl 3 3)

1,1,1-Trichloroethylene

Chlordane

Heptachlor

Carbon Tetrachloride

HBFCs

Azo compounds

Metallic nickel

Lead carbonate

Bromochlorodifluoromethane (halone)

CFCs

Acrylonitrile

Arsenic and its compounds (excluding semiconductors)

Hexavalent chromium compounds

Organophosphorus compounds

Polychlorinated terphenyls (PCTs)

Polychlorinated biphenyls (PCBs)

Endrin

Toxaphene

Lindane

Red phosphorus and red-phosphorus-based flame retardants
Methyl bromide

Lead and its compounds (copper alloy with more than 4% lead content, steel with more than 0.35% lead content, and aluminum with more than 0.4% lead content)

Short Chain Length Chlorinated Paraffins
PBDEs
PBBs

Reduction

Systematically reduce use

Acetaldehyde

Cyanide compounds

Nickel sulfate

Chloroform

Formaldehyde
Lead and its compounds (for use in some ceramics, solder, etc.)

Toluene

PFC

Ethanol

Xylene

2,4,5-Trichlorophenoxyacetic acid (2,4,5-T)

n-Heptane

Preparation for reduction

Control and voluntarily prepare to reduce use

Zinc and its compounds

Copper and its compounds

Methyl ethyl ketone

Chromium and its compounds

Nickel powder

Lead and its compounds (for use in some ceramics, glass, alloys, etc.)

Arsenic and its compounds (for use in semiconductors only)

Ethylene glycol monobutyl ether

Propylene glycol monomethyl ether

Propylene glycol monomethyl ether acetate

Iso Butanol

Ethanol

Isopropyl benzene (cumene)

Cyclopentanone

Ethyl benzene

1,3,5-Trimethylbenzene

2-heptanone

Benzyl alcohol

1-Octanol

Butyl acetate

Mineral spirits

Styrene

2-Aminoethanol

n-Methyl-2-pyrrolidone

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