Polymer Aluminum Electrolytic CapacitorsExplanatory video: Example solutions to problems

When undertaking circuit design, do you experience challenging situations such as, “There is a problem, but I can’t identify the cause,” “We needed to redesign the circuit, but it took an excessive number of man-hours accomplish it,” “There is a lot of demand in-house and from customers for thinner products, but it is difficult to meet such expectations,” or “We can’t leave the job to inexperienced circuit designers”?

Using Murata’s ECAS series polymer aluminum electrolytic capacitors can help you solve a variety of issues such as these.

Example 1: Results of simulation and evaluation on the actual system are different.

1. Problem

  • The circuit simulation produces results that differ from the actual measured values.

When designing a circuit board, we considered the conditions of the various components and ran a circuit simulation, but when we did actual measurements on a prototype, there were momentary drops in the voltage of the power line that caused the voltage supplied to the processor and other ICs to fall below the recommended power supply voltage.

The circuit simulation produces results that differ from the actual measured values.

2. Causes

  • Change of characteristics due to DC bias.
  • Temperature characteristics.

When using MLCC capacitors, the capacitance may be lowered due to the above causes.
This is a phenomenon that engineers are well aware of, but since it is very difficult to estimate the characteristics of each and every component based on the data provided by component manufacturers, measurement values will sometimes differ from the results of simulations.

3. Murata Manufacturing’s solution: The ECAS series, which has almost no variation in characteristics due to DC bias and flat temperature characteristics

Murata’s ECAS series polymer aluminum electrolytic capacitors exhibit almost no change in capacitance when DC bias is applied.
This means that using ECAS series bypass capacitors does not impose a burden on the circuit designers because changes in power line voltage due to fluctuations in capacitance are minimized.

The ECAS series, which has almost no variation in characteristics due to DC bias and flat temperature characteristics

Example 2: The mounting area for capacitors is limited, placing limitations on the size of the capacitors.

1. Problem

  • The manufacturer specifies multiple components, so the mounting area for capacitors is limited.
  • There are limitations on the size of the capacitors.
  • We want to design products that are thin and provide high functionality, but making our products thinner is difficult due to the thickness of the capacitors.

2. Causes

  • We are using multiple small capacitors to achieve the required capacitance.
  • We are using can-type capacitors with high rated capacitance.

3. Murata Manufacturing’s solution

ECAS series with maximum capacitance of 470 μF and minimum thickness of 2.0 mm

A single ECAS series high-capacitance capacitor can take the place of multiple conventional capacitors. Compared with an MLCC device with the same capacitance, the footprint of an equivalent ECAS series capacitor is around 50% smaller, contributing to more compact product designs.

What’s more, ECAS series capacitors have a low profile, at only 2.0 mm thick. This is more than around 50% thinner than equivalent can-type aluminum electrolytic capacitors, and makes it easier to create thinner products. For example, switching from can-type aluminum electrolytic capacitors to ECAS series capacitors can enable notebook PCs that offer both high performance and thinner design.

And there’s more!
Switching to ECAS series capacitors makes it possible to reduce the number of capacitors used, which reduces the volume of both resources consumed and waste produced, lowering the environmental burden.

Image 1 of ECAS series with maximum capacitance of 470 μF and minimum thickness of 2.0 mm
Image 2 of ECAS series with maximum capacitance of 470 μF and minimum thickness of 2.0 mm

Example 3: The capacitors produce an unpleasant sound (noise is an issue).

1. Problem

  • Noises issue from the circuit board.
  • I want to take measures to reduce acoustic noise from capacitors.

2. Causes

When using MLCC devices, the product may sometimes generate acoustic noise.
Many people are annoyed when products they use regularly, such as chargers or PCs, produce noise, and it is not unusual for consumers to submit complaints in such cases.

3. Murata Manufacturing’s solution

Reducing noise and vibration with the ECAS series

Since the dielectric element of an ECAS series capacitor does not become distorted when voltage is applied to it, application of voltage does not cause acoustic noise. Switching from conventional MLCC devices to Murata ECAS series capacitors enables a reduction in both unpleasant noise and vibration.
In sound pressure measurements including background noise, using ECAS series capacitors resulted in a reduction of about 40% in the sound pressure level compared with conventional MLCC devices.

Reducing noise and vibration with the ECAS series