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CO2 sensorsFeatures and strengths of Murata's CO2 sensors

Murata's NDIR system CO2 sensors offer outstanding long-term stability with durability and accuracy. We have adopted an automatic calibration feature using a reference beam for these sensors. This means we have made calibration, a particularly major issue, maintenance free (patented). These sensors are ideal for long-term continuous CO2 concentration measurement even in places where calibration is difficult.

CO2 sensor needs and Murata's strengths

The environment of agricultural greenhouses and building management is harsh on electronic components and makes maintenance work difficult. Accordingly, measured values are prone to deviation. Therefore, there is value to the features of durability and maintenance-free automatic calibration.

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Problems with regular CO2 sensors Background Strengths of Murata's CO2 sensors
  • Liable to break
  • Measurement position liable to drift
  • High temperature and humidity, momentary power outages
  • Harsh environment for electronic components
  • Equipped with a surge circuit
  • Moisture-proof coating on the board
  • Designed life: 3 years for agriculture and 10 years for BEMS
  • Standard gas not required
  • Automatic calibration function using a reference beam
  • Calibration is not possible or manual standard gas calibration and atmospheric calibration are required
  • Installed in large greenhouses, at heights and in ducts, so taking our sensors and performing maintenance is difficult
  • Standard gas not required
  • Automatic calibration function using a reference beam
  • Ultimately, drift still occurs even if there is an automatic calibration function
  • Photosynthesis causes the CO2 concentration to drop to 400 ppm or less and the deemed automatic calibration does not work properly
  • The automatic calibration mechanism deteriorates
  • Unique one light source, one optical path and one photodetector dual wavelength system (patented)
  • Outstanding automatic calibration function

Murata's unique dual wavelength calibration for issues in calibration systems

In the case of atmospheric calibration (ABC system) for which the minimum concentration is deemed to be 400 ppm and the concentration calibration curve is corrected in environments where the concentration drops to the outdoor air level (approximately 400 ppm) at night or during ventilation, there is an issue in that it is not possible to use this system in agricultural greenhouses, which are very different from human living environments. That is because the minimum concentration in agricultural greenhouses is lower than the outside air level due to the photosynthesis of plants.
Moreover, the tendency for drift remains even if forcibly reset due to the deterioration of the optical path and the photodetector. Murata Manufacturing's CO2 sensors employ a dual wavelength calibration system that allows the reset of the tendency for drift in the light source, optical path, and photodetector in addition to the values.

[Atmospheric calibration system]

Graph of Atmospheric calibration system

[Comparison of systems]

Graph of Comparison of systems

Murata's unique automatic calibration function reduces maintenance costs

[In the case of conventional CO2 sensors]

  • Sensor values are unstable
  • Support representatives from sales companies visit the farmers and companies to calibrate and replace the sensors
  • Customers contact support centers to request maintenance
  • Sales companies incur expenses to operate customer centers and maintain sensors

[In the case of Murata's CO2 sensors]

  • Sensor values are accurate and do not drift
  • There is a drastic reduction in support operations by sales companies
  • There are no maintenance requests from customers
  • Sales companies can significantly reduce the expenses they incur to operate customer centers and maintain sensors

Features of Murata's CO2 sensors thanks to their unique structure

Special unique structure

Our unique one light source, one optical path and one element dual wavelength structure minimizes the conditions for the measurement light and a reference beam to accurately grasp the impact of the drift factors.

Figure of Internal structure
Figure of unique one light source, one optical path and one element dual wavelength structure

Simple setup just by turning on the power and reduced burden through daily automatic calibration

[Just connect the power]

Figure of just connect the power

[Calibrate automatically every day]

Figure of calibrate automatically every day

Less affected by the temperature and CO2 concentration

We have realized CO2 sensors with few individual differences, high accuracy, and outstanding temperature stability.

[Initial characteristics evaluation]

Murata's CO2 sensors

Graph of Murata's CO2 sensors on initial characteristics evaluation

Regular CO2 sensors

Graph of Regular CO2 sensors on initial characteristics evaluation

Resistant to high temperature and humidity

Murata's CO2 sensors have outstanding long-term stability even in a reliability test over 2,000 hours in a high-temperature and high-humidity environment.

[Reliability evaluation]
High-temperature and high-humidity load test: 50°C, 95%RH, 12V

Murata's CO2 sensors

Graph of Murata's CO2 sensors on High-temperature and high-humidity load test: 50°C, 95%RH, 12V

Regular CO2 sensors

Graph of Regular CO2 sensors on High-temperature and high-humidity load test: 50°C, 95%RH, 12V

High-humidity load test: 50°C, 12V

Murata's CO2 sensors

Graph of Murata's CO2 sensors on High-humidity load test: 50°C, 12V

Regular CO2 sensors

Graph of Regular CO2 sensors on High-humidity load test: 50°C, 12V
  • *Standard value: 1,000 ppm → ± (30ppm + 2.5% of reading) = ±55ppm

Resistant to high temperature and humidity even after long-term use

Competitor's products were significantly affected by humidity with the degree of impact varying depending on the individual product in evaluations in plastic greenhouse environments in agriculture. On the other hand, Murata's CO2 sensors produced results that showed no impact from humidity.

[Evaluation of CO2 sensors after one year of use in a plastic greenhouse environment (evaluation partner: Toyotane Research Farm)]

25°C 50%RH→85%RH

Graph of 25°C 50%RH→85%RH

40°C 50%RH→85%RH

Graph of 40°C 50%RH→85%RH
  • *Competitor products 1 and 2 are from the same manufacturer

The measured error and drift are small even after long-term use

The sensors were installed for one year in a plastic greenhouse cultivation environment for tomatoes and two years in a plastic greenhouse cultivation environment for roses. After being operated for this long time, the CO2 concentration characteristics and temperature characteristics were evaluated. The results sufficiently met the actual values ± (30 + 2.5% of reading) without a tendency for drift generation, which is a factor in characteristic fluctuations in both the CO2 concentration and operating temperature ranges.

[Measurement results in the actual agricultural field]

CO2 concentration characteristics

Graph of CO2 concentration characteristics

Temperature characteristics

Graph of Temperature characteristics
  • *Provided by Toyotane Research Farm
  • *Standard value: 1000ppm → ± (30ppm + 2.5% of reading) = ±55ppm

The measurement was performed with a standard gas of 1,000 ppm for one year in a duct installation environment. The results confirmed that it was ±50 ppm / year @ 1,000 ppm in a duct installation environment. (This also includes measurement error.)

[Measurement results in the actual BEMS field]

Graph1 of Measurement results in the actual BEMS field
  • *Provided by Toda Corporation
Graph2 of Measurement results in the actual BEMS field
  • *Provided by Azbil Corporation
  • *Standard value: 1000ppm → ± (30ppm + 2.5% of reading) = ±55ppm