Multi-layer LCP product

Multi-layer LCP product refers to a multilayer resin substrate that allows you to freely wire circuit boards in three dimensions and products that use such substrates.
Possessing superior high frequency characteristics and a low-profile form factor that enables circuits to be designed in any shape, Murata hopes that Multi-layer LCP product will contribute to the creation of new markets and lifestyles.

Multi-layer LCP product

What is Multi-layer LCP product?

Multi-layer LCP product is composed of two core technologies. These are Murata's core multilayer laminated technologies developed for MLCCs and a unique high-performance resin material.

Multi-layer LCP product core technologies

Multi-layer LCP product was created through the deep collaboration of these two technologies.

Multi-layer LCP product multilayer lamination technology

Prepare the required number of layers of resin and copper foil-bonded sheets and then press them together at one time. The adhesive that has traditionally been used in resin substrates to adhere the sheets is not required in this step. As a result of this process, we are able to resolve many problems that were a challenge with the previous resin substrates.

Multi-layer LCP product high-performance resin material

Compared to the materials used in previous resin substrates (Glass Epoxy Substrate, FPC, etc.), the high-performance resin material possesses a smaller relative dielectric constant (εr), loss tangent (tanδ), and absorption rate.

Multi-layer LCP product and other company's sheets

As a result of these two technologies, you can manufacture not only a substrate, but also transmission lines and other components for smart phones and tablet devices, as well as composite components that combine antennas and matching circuits with Multi-layer LCP product.

Multi-layer LCP product Solutions
  • Transmission line solutions
    Single-function components such as transmission lines for transmitting high frequency signals
  • Antenna solutions
    Form antennas that can be easily connected by forming an antenna with a Multi-layer LCP product and then connecting it with a connector.
  • Substrate solution
    High-density, low-profile substrates that support various applications
  • Module solutions
    Utilize as a board for components

Multi-layer LCP product Characteristics

High Frequency and Low Loss

Compared to previous resin materials, Multi-layer LCP product has a smaller relative dielectric constant and dielectric loss tangent, and it does not use adhesive to bond the layers in the multilayer substrate manufacturing process.
This makes it possible to achieve a substrate and components that have low loss in the high frequency range.
Low loss in the high frequency range indicates superior characteristics for recent applications to high-speed digital transmission.

Comparison of transmission line insertion loss

This graph compares the loss of a Multi-layer LCP product transmission line with an FPC transmission line.
As you can see, Multi-layer LCP product is able to achieve low-loss products to contribute to low power consumption and improve communication performance in customer products.
It can also form more detailed electrode patterns compared to previous resin substrates.
In addition to reducing the thickness variation by not using adhesive between the layers, the formation of minute electrode patterns enables highly precise impedance control, which is important in the high frequency range and in high-speed digital transmission.

Maintains Complex 2D and 3D Shapes

Multi-layer LCP product is cut out using laser cutting, which makes it possible to bend it in three dimensions and hold that shape to achieve complex 2D and 3D shape designs.

  • Process support for complex 2D shapes
    In the Multi-layer LCP product process, a laser cutter is used to cut out each individual product. Therefore, we can easily handle requests for various complex 2D shapes.
    Because no molds are used, we can respond to design changes with short deadlines and at a low cost.

    Support for complex 2D shapes
  • 3D shape retention is possible
    Bending can be applied to 3D shapes according to customer needs thanks to the flexible, high-strength characteristics of the Multi-layer LCP product material.
    Multi-layer LCP product that has not been bent is perfectly flat, but the necessary regions can be bent , much as origami paper is folded, according to customer requests.

    Multi-layer LCP product origami

    It was difficult for the previous FPCs to maintain their shape due to spring back. However, because Multi-layer LCP product can maintain shapes, it is easy for customers to embed during the product assembly process and helps to reduce man-hours

    Multi-layer LCP product and PI/MPI

High-density and Thin Multilayer Substrate

Multi-layer LCP product uses a single press for its multilayer lamination technology, which achieves a high-density and thin multilayer substrate.

Multi-layer LCP product cross-sectional structure example and characteristics

The following three characteristics contribute to the high density.

  • More detailed patterns can be formed due to etching, compared to previous resin substrates.
  • Blind, buried, and other via holes can be freely formed.
  • Cavities can be easily formed.

The following four characteristics contribute to the thin profile.

  • Thin sheets with a highly precise thickness can be used.
  • Sheets with different thicknesses can be combined into multilayers.
  • An odd number of layers can be easily multilayered with batch lamination, as opposed to the previous build-up substrate method.
  • Adhesive is not required between layers.

Fusing all of these characteristics achieves a high-density, thin multilayer substrate that helps increase the degree of freedom that customers have in designing the interior of products and that saves space.

Resistant to Temperature Changes and Water

Compared to previous resin substrates (glass epoxy substrates, FR-4 substrates, FPC, etc.), Multi-layer LCP product uses a resin material with a low ratio of water and moisture absorption.
In addition, because adhesive is not required to bond the layers, high reliability products with high water and perspiration resistance can be achieved.

Conventional FPC Product
Multi-layer LCP product

These graphs show the change in the resonance frequency before and after the high-temperature and high-humidity test conducted on both an antenna made with a Multi-layer LCP product and a conventional antenna made with FPC. We can confirm from the results that the characteristics of Multi-layer LCP product are much more stable than conventional FPC products. Such characteristics are one of the important parameters for products with mechanisms that resonate like antennas.

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