We offer solutions for smart factories that are suitable for realizing INDUSTORY4.0*.
*INDUSTORY4.0 is a project being promoted by the German government, aiming at realizing the 4th industrial revolution.
It involves to connect things in the factory (products, production equipment, and so on) to the Internet (IoT), aiming at higher efficiency in the industry and also the creation of new businesses.
●Passing control and security
●Instructions that are appropriate for workers
By combining an IC tag with an employee’s ID card, you can carry out security control of the entry of a person into a room, by simply holding the ID card when crossing the reader location, without any need to touchover the reader. Also, you can keep track of the time when the ID card is being read, and apply security that enables only a specific person to enter the room.
When a worker holds an IC card with a built-in IC tag, work instructions that are suitable for the worker are automatically displayed on a screen. Also, if a defect occurs in a product, it is possible to determine the worker concerned, and also to apply limits that enable only this worker to operate the machine.
●Automatically set the work conditions of the equipment
●Control of the jig location
Automatically read product information from the IC tag, and the work conditions are automatically set and registered.
If the wrong product is set, the work will be stopped to prevent an error.
By installing an RFID tag in a jig, you can perform a check using a reader to see if all jigs have been prepared.
●Stock location control
●Automation of incoming inspection
By connecting product ID to the location of the shelf on which the product is to be stored, stock control can be performed in a free location.
The location data can be recorded, enabling the product to be easily found during the picking process prior to shipment.
●Product flow monitoring
By placing an IC tag in a shipping box or a pallet, you can read the all product is put in the warehouse by simply passing the shipping box or pallet through the RFID reader gate.
By installing an IC tag on the product or in a tray, production status can be monitored in real time such as the lot production progress and work in process.
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